Why most industrial IoT projects stall after the pilot
The sensors are installed. The pilot worked. But somewhere between the test and the full-plant rollout, the project stalls data sits in separate systems, machines don’t talk to each other, and the dashboard nobody trusts collects dust.
DATA SILOS
01
Data everywhere, insight nowhere.
Sensors generate millions of readings a day. But the data lands in separate systems SCADA here, PLC logs there, spreadsheets somewhere else and nobody has a single view of what’s actually happening on the floor.
SCALE GAP
02
Pilot worked, scale didn’t
The test ran on 10 sensors and one gateway. Going to 500 sensors across three plants means rethinking how data flows, how devices connect, and how alerts get processed from scratch.
OT/IT DISCONNECT
03
Plant runs. Cloud doesn't.
The machines on the floor speak one language. The software in the cloud speaks another. Nobody built the bridge between them, so critical data from operations never reaches the people who need it.
What we build
Production IoT platforms, the kind that collect data from thousands of sensors, process it where it matters, and give operators, engineers, and leadership the information they need to act.
Industrial IoT patterns we build most
Every plant is different, but the problems repeat. These are the areas where we’ve built and deployed working IoT systems:
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Conveyor & asset monitoring
Track belt health, motor vibration, temperature, and throughput in real time and get alerts before equipment fails.
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Predictive maintenance
Predict failures and schedule maintenance before downtime hits using vibration, temperature, and current analytics.
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Operations dashboards
OEE, downtime, energy use, and shift performance in one place dashboards operators actually trust and use.
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Fleet & vehicle intelligence
GPS, weight sensors, and number-plate recognition in one platform for wagons, trucks, and yard vehicles.
Not sure which setup fits your plant? That’s what the consultation is for.
Get your IoT architecture reviewed before you commit to a platform
Thirty minutes with a KGT Solutions engineer. Walk through your current plant setup, figure out which data sources matter most, and leave with a recommended approach, realistic timeline, and rough cost range, before you buy hardware or sign a platform license.
BEFORE YOU BUY HARDWARE
OWNERSHIP & INTEROPERABILITY
Your data, your platform, your protocols
You’re building operational infrastructure, not renting a dashboard. Every part of the system the on-floor processing, the data pipelines, the dashboards, the integrations belongs to you and works with open standards your team can build on.
STANDARDS
01
Open standards, no lock-in
We build on MQTT, OPC-UA, and open APIs—not proprietary software you can't leave. Your platform connects to any device, any cloud, analytics tool.
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DEPLOYMENT
02
Runs on your infrastructure
Deploy on your private cloud, your own servers, or both wherever your security and data policies say the information should live.
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FIELD RECORD
03
Production-proven at Tata Steel
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HANDOVER
04
Team-ready handover
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