Automation and Compliance for
Automation and Compliance for
Automation and Compliance for
Food Processing
Food Processing
Food Processing
Automated quality inspection, cold chain monitoring, and HACCP-compliant traceability systems from raw material intake to packaged goods.
100%
Batch traceability from intake to dispatch
HACCP compliant
Cold chain and contamination monitoring
ISO 22000
Food safety management system ready
Trusted by Leading Enterprises Globally
Trusted by Leading Enterprises Globally
Industry Hazards
Most Common Challenges in
Food Processing
Each one has a measurable impact in downtime, safety, energy costs, or compliance readiness. Without continuous monitoring, they persist across shifts.
Incomplete Batch Traceability
Incomplete Batch Traceability
Incomplete Batch Traceability
Cold Chain Failures
Cold Chain Failures
Cold Chain Failures
Incomplete Batch Traceability
Incomplete Batch Traceability
Incomplete Batch Traceability
Cold Chain Failures
Cold Chain Failures
Cold Chain Failures
Limited Production Visibility
Limited Production Visibility
Limited Production Visibility
Packaging Quality Gaps
Packaging Quality Gaps
Packaging Quality Gaps
Unauthorised Processing Area
Unauthorised Processing Area
Unauthorised Processing Area
Packaging Quality Gaps
Packaging Quality Gaps
Packaging Quality Gaps
Our Solutions
Scalable Capabilities for
Every Challenge
Connects to your existing SCADA, MES, and ERP systems over OPC-UA, Modbus, and REST APIs. Fully FSSAI and ISO 22000 audit-trail ready from day one.
Safety Monitoring
AI-powered monitoring that detects hygiene PPE non-compliance, fire risks, and access violations across processing floors, packaging lines, and cold storage areas.
Security & Access Control
Automated access management and surveillance protecting processing floors, cold storage, and restricted ingredient areas from unauthorised entry and contamination risk.
Operations Intelligence
Real-time monitoring of production line output, batch progress, vehicle movement, and cold chain status across the processing and packaging operation.
01
Safety
Hygiene & PPE Compliance
Monitors hygiene PPE compliance — hair nets, masks, gloves, and aprons — across processing and packaging areas. Violations flagged before contaminated workers enter critical production zones.
02
Safety
Hygiene & PPE Compliance
Monitors whether workers in processing rooms are wearing required hair nets, masks, gloves, and aprons. Violations are flagged before contaminated product reaches the packaging stage.
03
Safety
Hygiene & PPE Compliance
Detects fire and smoke in cooking, frying, and oil-handling zones at earliest stage. Integrated with facility alert systems — effective where steam and cooking smoke create false-alarm risk for standard detectors.
04
Safety
Fire & Smoke Detection
Detects fire and smoke across cooking, frying, and oil-handling areas at the earliest visible stage — where fire risk is elevated and standard detectors are prone to false alarms from steam and smoke.
05
Safety
Crowd & Occupancy Monitoring
Monitors worker numbers in processing rooms, packaging zones, and restricted hygiene areas. Alerts when occupancy exceeds limits that could compromise hygiene standards or create crowding risks.
06
Safety
Object Detection in Pathways
Identifies equipment, pallets, or packaging materials left in processing floor aisles and vehicle access routes — preventing hygiene breaches and vehicle collisions in shared areas.
07
Safety
Safety Gloves Detection
Monitors footwear compliance in processing and packaging areas where wet floors, food spills, and heavy equipment create daily slip and injury risk.
08
Safety
Safety Shoes Detection
Monitors footwear compliance in processing and packaging areas where wet floors and spills create daily slip and injury risk. Flagged without relying on manual supervisor checks.
Safety Monitoring
AI-powered monitoring that detects hygiene PPE non-compliance, fire risks, and access violations across processing floors, packaging lines, and cold storage areas.
Security & Access Control
Automated access management and surveillance protecting processing floors, cold storage, and restricted ingredient areas from unauthorised entry and contamination risk.
Operations Intelligence
Real-time monitoring of production line output, batch progress, vehicle movement, and cold chain status across the processing and packaging operation.
01
Safety
Hygiene & PPE Compliance
Monitors hygiene PPE compliance — hair nets, masks, gloves, and aprons — across processing and packaging areas. Violations flagged before contaminated workers enter critical production zones.
02
Safety
Hygiene & PPE Compliance
Monitors whether workers in processing rooms are wearing required hair nets, masks, gloves, and aprons. Violations are flagged before contaminated product reaches the packaging stage.
03
Safety
Hygiene & PPE Compliance
Detects fire and smoke in cooking, frying, and oil-handling zones at earliest stage. Integrated with facility alert systems — effective where steam and cooking smoke create false-alarm risk for standard detectors.
04
Safety
Fire & Smoke Detection
Detects fire and smoke across cooking, frying, and oil-handling areas at the earliest visible stage — where fire risk is elevated and standard detectors are prone to false alarms from steam and smoke.
05
Safety
Crowd & Occupancy Monitoring
Monitors worker numbers in processing rooms, packaging zones, and restricted hygiene areas. Alerts when occupancy exceeds limits that could compromise hygiene standards or create crowding risks.
06
Safety
Object Detection in Pathways
Identifies equipment, pallets, or packaging materials left in processing floor aisles and vehicle access routes — preventing hygiene breaches and vehicle collisions in shared areas.
07
Safety
Safety Gloves Detection
Monitors footwear compliance in processing and packaging areas where wet floors, food spills, and heavy equipment create daily slip and injury risk.
08
Safety
Safety Shoes Detection
Monitors footwear compliance in processing and packaging areas where wet floors and spills create daily slip and injury risk. Flagged without relying on manual supervisor checks.
Safety Monitoring
AI-powered monitoring that detects hygiene PPE non-compliance, fire risks, and access violations across processing floors, packaging lines, and cold storage areas.
Security & Access Control
Automated access management and surveillance protecting processing floors, cold storage, and restricted ingredient areas from unauthorised entry and contamination risk.
Operations Intelligence
Real-time monitoring of production line output, batch progress, vehicle movement, and cold chain status across the processing and packaging operation.
01
Operations
Vehicle Turnaround Time Tracking
Tracks supplier and delivery vehicles from facility entry to exit. Identifies delays at receiving docks and dispatch bays to improve inbound raw material and outbound finished goods flow.
02
Operations
Worker Productivity Analysis
Monitors workstation occupancy and activity across processing and packaging shifts. Identifies idle periods and understaffed lines to improve daily throughput and shift planning.
03
Operations
Tarpaulin Detection
Checks that delivery vehicles carrying temperature-sensitive goods have covers in place before leaving the facility — protecting product integrity and meeting transport compliance requirements.
04
Operations
Product & Bag Counting
Counts product bags, cartons, and packs on packaging lines and at dispatch points. Provides accurate, real-time production and dispatch records for inventory and customer compliance documentation.
05
Operations
Product & Bag Counting
Counts product bags, cartons, and packs on packaging lines and at dispatch points. Provides real-time production and dispatch records for inventory and customer compliance documentation.
06
Operations
Production & Batch Dashboard
Tracks line output, batch completion rates, and wastage in real time. Provides production supervisors with a live view of throughput across all processing and packaging lines.
Our Capabilities
Our Capabilities
Complete Operational Technology Stack for
Food Processing
Industrial Automation
PLC and SCADA integration with existing plant systems
MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)
Industrial IoT sensor networks for temperature, vibration, pressure, and load
Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP
Edge computing and industrial gateway devices
Centralised dashboards with real-time plant status
Production data analytics and OEE tracking
Industrial Automation
PLC and SCADA integration with existing plant systems
MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)
Industrial IoT sensor networks for temperature, vibration, pressure, and load
Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP
Edge computing and industrial gateway devices
Centralised dashboards with real-time plant status
Production data analytics and OEE tracking
Industrial Automation
PLC and SCADA integration with existing plant systems
MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)
Industrial IoT sensor networks for temperature, vibration, pressure, and load
Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP
Edge computing and industrial gateway devices
Centralised dashboards with real-time plant status
Production data analytics and OEE tracking
AI-Powered Monitoring
PPE and safety gear detection (helmet, vest, shoes, gloves, harness)
Fire and smoke detection
Intrusion and restricted area monitoring
Vehicle tracking, speed monitoring, and ANPR
Crowd and occupancy management
Worker productivity analysis
Production counting and quality inspection
SAP integration and custom API connectivity
Real-time alerts via Email, WhatsApp, SMS, hooters
AI-Powered Monitoring
PPE and safety gear detection (helmet, vest, shoes, gloves, harness)
Fire and smoke detection
Intrusion and restricted area monitoring
Vehicle tracking, speed monitoring, and ANPR
Crowd and occupancy management
Worker productivity analysis
Production counting and quality inspection
SAP integration and custom API connectivity
Real-time alerts via Email, WhatsApp, SMS, hooters
AI-Powered Monitoring
PPE and safety gear detection (helmet, vest, shoes, gloves, harness)
Fire and smoke detection
Intrusion and restricted area monitoring
Vehicle tracking, speed monitoring, and ANPR
Crowd and occupancy management
Worker productivity analysis
Production counting and quality inspection
SAP integration and custom API connectivity
Real-time alerts via Email, WhatsApp, SMS, hooters
Compliance & Readiness
ISO 9001 - Quality Management Systems
ISO 45001 - Occupational Health and Safety
ISO 14001 - Environmental Management
IEC 62443 - Industrial Cybersecurity
ISA-95 - Enterprise-Control System Integration
ISA-88 - Batch Process Automation
Audit-ready documentation and automated reporting
Pre-certification readiness assessments
Compliance & Readiness
ISO 9001 - Quality Management Systems
ISO 45001 - Occupational Health and Safety
ISO 14001 - Environmental Management
IEC 62443 - Industrial Cybersecurity
ISA-95 - Enterprise-Control System Integration
ISA-88 - Batch Process Automation
Audit-ready documentation and automated reporting
Pre-certification readiness assessments
Compliance & Readiness
ISO 9001 - Quality Management Systems
ISO 45001 - Occupational Health and Safety
ISO 14001 - Environmental Management
IEC 62443 - Industrial Cybersecurity
ISA-95 - Enterprise-Control System Integration
ISA-88 - Batch Process Automation
Audit-ready documentation and automated reporting
Pre-certification readiness assessments
Compliance & Standards
Built to Meet the Standards
Your Industry Requires
Every system KGT deploys for steel and metal operations is designed to meet or exceed the compliance standards that govern your industry.
If your plant has gaps in any of the areas listed below, whether in safety documentation, environmental monitoring, traceability, or cybersecurity - our team will assess what is missing and build the infrastructure needed to support certification.
ISO 9001
- Quality Management Systems
ISO 45001
- Occupational Health and Safety Management
ISO 14001
- Environmental Management Systems
IEC 62443
- Industrial Automation and Control Systems Security
ISA-95
- Enterprise-Control System Integration
ISA-88
- Batch Control Standards
ISO 9001
- Quality Management Systems
ISO 45001
- Occupational Health and Safety Management
ISO 14001
- Environmental Management Systems
IEC 62443
- Automation and Control Systems Security
ISA-95
- Enterprise-Control System Integration
ISA-88
- Batch Control Standards
Deployed in Live Operations
•
Tata Steel
$86K+ Lost in 1 Month. Zero Since Vizibelt.
Connect to Content
Add layers or components to swipe between.
Vizibelt is an Ai-powered monitoring system designed for conveyor operations - detecting foreign objects in real time and preventing belt failures before they disrupt production.
Detected Foreign Object Incidents
1+
1+
Reduction in Downtime
1%
1%
Increase in Productivity
1%
1%
Industrial AI System
Computer Vision
IIoT
Modbus Protocol
PLC
Deployed in Live Operations
•
Tata Steel
$86K+ Lost in 1 Month. Zero Since Vizibelt.
We built Vizibelt
An AI-powered monitoring system that detects foreign objects in real time and stops the belt before damage occurs.
Detected Foreign Object Incidents
1+
1+
Reduction in Downtime
1%
1%
Increase in Productivity
1%
1%
Industrial AI System
Computer Vision
IIoT
Modbus Protocol
PLC
Ready to discuss your
plant operations?
Ready to discuss your
plant operations?
Ready to discuss your
plant operations?
Deployed in Live Operations
•
Tata Steel
$86K+ Lost in 1 Month. Zero Since Vizibelt.
Connect to Content
Add layers or components to swipe between.
We built Vizibelt
An AI-powered monitoring system that detects foreign objects in real time and stops the belt before damage occurs.
Detected Foreign Object Incidents
0+
0+
Reduction in Downtime
0%
0%
Increase in Productivity
0%
0%
Industrial AI System
Computer Vision
IIoT
Modbus Protocol
PLC