Intelligent Monitoring for

Intelligent Monitoring for

Intelligent Monitoring for

Oil & Gas Operations

Oil & Gas Operations

Oil & Gas Operations

Remote asset monitoring, AI anomaly detection, and predictive maintenance for upstream and downstream infrastructure operating in demanding conditions.

24/7

Remote asset health monitoring

Early detection

Fire, gas, and equipment anomalies

IEC 62443

Industrial cybersecurity compliance ready

Teammates moving inside a industry warehouse

Trusted by Leading Enterprises Globally

Trusted by Leading Enterprises Globally

Industry Hazards

Most Common Challenges in

Oil & Gas Operations

Each one has a measurable impact in downtime, safety, energy costs, or compliance readiness. Without continuous monitoring, they persist across shifts.

Safety Gear Non-Compliance

Safety Gear Non-Compliance

Safety Gear Non-Compliance

Unplanned Asset Failures

Unplanned Asset Failures

Unplanned Asset Failures

Fire & Gas Incidents

Fire & Gas Incidents

Fire & Gas Incidents

Safety Gear Non-Compliance

Safety Gear Non-Compliance

Safety Gear Non-Compliance

Unplanned Asset Failures

Unplanned Asset Failures

Unplanned Asset Failures

Limited Remote Asset Visibility

Limited Remote Asset Visibility

Limited Remote Asset Visibility

Unauthorised Zone Access

Unauthorised Zone Access

Unauthorised Zone Access

Environmental Compliance Gaps

Environmental Compliance Gaps

Environmental Compliance Gaps

Our Solutions

Scalable Capabilities for
Every Challenge

Integrates with your existing DCS, SCADA, and RTUs over Modbus, DNP3, HART, and OPC-UA. Runs on your existing plant and remote asset network.

Safety Monitoring

AI-powered monitoring that detects PPE violations, fire and gas hazards, and safety non-compliance across drilling areas, processing facilities, and remote asset locations.

Security & Access Control

Automated perimeter surveillance, identity verification, and vehicle management protecting wellhead areas, processing facilities, and hazardous material storage zones.

Operations Intelligence

Real-time monitoring of asset health, vehicle movement, personnel activity, and environmental data across upstream and downstream operations.

Industry Image

01

Safety

Safety Helmet & Vest Detection

Monitors compliance for helmets, fire-resistant vests, and full PPE across drilling areas, processing facilities, and maintenance zones. Violations flagged instantly with location and visual evidence.

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02

Safety

Safety Harness Detection

Monitors harness compliance for workers on drilling rigs, elevated platforms, and storage tank structures where fall protection is a non-negotiable safety requirement.

Industry Image

03

Safety

Fire & Gas Detection

Detects fire and smoke at the earliest visible stage across processing facilities, storage areas, and pipeline infrastructure. Integrated with facility alarm systems for immediate incident response — effective where hydrocarbon vapours accelerate fire development.

Industry Image

04

Safety

Person Under Suspended Load

Detects workers positioned beneath crane loads or suspended equipment during maintenance activities in drilling and processing areas. Real-time alerts allow operations to stop the lift and clear the zone.

Industry Image

05

Safety

Crowd & Occupancy Monitoring

Tracks personnel in confined spaces, high-pressure zones, and restricted operational areas. Alerts when occupancy exceeds safe limits — critical during maintenance operations and turnaround activities.

Industry Image

06

Safety

Object Detection in Pathways

Identifies equipment, hoses, or materials blocking access routes and emergency evacuation paths across processing facilities and wellhead areas. Flags obstructions before they create response delays.

Industry Image

07

Safety

Safety Shoes Detection

Monitors footwear compliance in drilling areas, processing facilities, and maintenance zones where exposure to hydrocarbons, heat, and heavy equipment creates constant foot injury risk.

Industry Image

08

Safety

Vehicle Safety Monitoring

Checks vehicle safety compliance on internal facility roads — headlights, wheel stoppers, and correct operating zones — particularly relevant at night and during high-activity maintenance periods.

Safety Monitoring

AI-powered monitoring that detects PPE violations, fire and gas hazards, and safety non-compliance across drilling areas, processing facilities, and remote asset locations.

Security & Access Control

Automated perimeter surveillance, identity verification, and vehicle management protecting wellhead areas, processing facilities, and hazardous material storage zones.

Operations Intelligence

Real-time monitoring of asset health, vehicle movement, personnel activity, and environmental data across upstream and downstream operations.

Industry Image

01

Safety

Safety Helmet & Vest Detection

Monitors compliance for helmets, fire-resistant vests, and full PPE across drilling areas, processing facilities, and maintenance zones. Violations flagged instantly with location and visual evidence.

Industry Image

02

Safety

Safety Harness Detection

Monitors harness compliance for workers on drilling rigs, elevated platforms, and storage tank structures where fall protection is a non-negotiable safety requirement.

Industry Image

03

Safety

Fire & Gas Detection

Detects fire and smoke at the earliest visible stage across processing facilities, storage areas, and pipeline infrastructure. Integrated with facility alarm systems for immediate incident response — effective where hydrocarbon vapours accelerate fire development.

Industry Image

04

Safety

Person Under Suspended Load

Detects workers positioned beneath crane loads or suspended equipment during maintenance activities in drilling and processing areas. Real-time alerts allow operations to stop the lift and clear the zone.

Industry Image

05

Safety

Crowd & Occupancy Monitoring

Tracks personnel in confined spaces, high-pressure zones, and restricted operational areas. Alerts when occupancy exceeds safe limits — critical during maintenance operations and turnaround activities.

Industry Image

06

Safety

Object Detection in Pathways

Identifies equipment, hoses, or materials blocking access routes and emergency evacuation paths across processing facilities and wellhead areas. Flags obstructions before they create response delays.

Industry Image

07

Safety

Safety Shoes Detection

Monitors footwear compliance in drilling areas, processing facilities, and maintenance zones where exposure to hydrocarbons, heat, and heavy equipment creates constant foot injury risk.

Industry Image

08

Safety

Vehicle Safety Monitoring

Checks vehicle safety compliance on internal facility roads — headlights, wheel stoppers, and correct operating zones — particularly relevant at night and during high-activity maintenance periods.

Safety Monitoring

AI-powered monitoring that detects PPE violations, fire and gas hazards, and safety non-compliance across drilling areas, processing facilities, and remote asset locations.

Security & Access Control

Automated perimeter surveillance, identity verification, and vehicle management protecting wellhead areas, processing facilities, and hazardous material storage zones.

Operations Intelligence

Real-time monitoring of asset health, vehicle movement, personnel activity, and environmental data across upstream and downstream operations.

Industry Image

01

Operations

Vehicle Turnaround Time Tracking

Tracks every tanker and service vehicle from facility entry to exit. Maintains product custody and transport movement logs required for regulatory reporting and customer delivery verification.

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02

Operations

Worker Productivity Analysis

Monitors control room and field operator activity across shifts. Tracks workstation occupancy and response patterns to support operational performance and shift management decisions.

Industry Image

03

Operations

Tarpaulin Detection

Checks that product tankers and transport vehicles have covers and seals fitted before leaving the facility — preventing hydrocarbon spillage and meeting hazardous goods transport compliance requirements.

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04

Operations

Tanker Volume Tracking

Monitors control room and field operations activity across shifts. Tracks active periods, idle time, and response patterns to identify operational efficiency improvements across the workforce.

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05

Operations

Tanker Volume Tracking

Tracks tanker loading and unloading volumes at transfer points. Provides automated product movement records for custody transfer documentation and regulatory reporting.

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06

Operations

Operations & Asset Dashboard

Tracks energy and utility consumption across processing, compression, and pumping operations. Provides structured data for ISO 50001 energy management compliance and carbon reporting requirements.

Our Capabilities

Our Capabilities

Complete Operational Technology Stack for

Oil & Gas Operations

Industrial Automation

PLC and SCADA integration with existing plant systems

MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)

Industrial IoT sensor networks for temperature, vibration, pressure, and load

Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP

Edge computing and industrial gateway devices

Centralised dashboards with real-time plant status

Production data analytics and OEE tracking

Industrial Automation

PLC and SCADA integration with existing plant systems

MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)

Industrial IoT sensor networks for temperature, vibration, pressure, and load

Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP

Edge computing and industrial gateway devices

Centralised dashboards with real-time plant status

Production data analytics and OEE tracking

Industrial Automation

PLC and SCADA integration with existing plant systems

MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)

Industrial IoT sensor networks for temperature, vibration, pressure, and load

Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP

Edge computing and industrial gateway devices

Centralised dashboards with real-time plant status

Production data analytics and OEE tracking

AI-Powered Monitoring

PPE and safety gear detection (helmet, vest, shoes, gloves, harness)

Fire and smoke detection

Intrusion and restricted area monitoring

Vehicle tracking, speed monitoring, and ANPR

Crowd and occupancy management

Worker productivity analysis

Production counting and quality inspection

SAP integration and custom API connectivity

Real-time alerts via Email, WhatsApp, SMS, hooters

AI-Powered Monitoring

PPE and safety gear detection (helmet, vest, shoes, gloves, harness)

Fire and smoke detection

Intrusion and restricted area monitoring

Vehicle tracking, speed monitoring, and ANPR

Crowd and occupancy management

Worker productivity analysis

Production counting and quality inspection

SAP integration and custom API connectivity

Real-time alerts via Email, WhatsApp, SMS, hooters

AI-Powered Monitoring

PPE and safety gear detection (helmet, vest, shoes, gloves, harness)

Fire and smoke detection

Intrusion and restricted area monitoring

Vehicle tracking, speed monitoring, and ANPR

Crowd and occupancy management

Worker productivity analysis

Production counting and quality inspection

SAP integration and custom API connectivity

Real-time alerts via Email, WhatsApp, SMS, hooters

Compliance & Readiness

ISO 9001 - Quality Management Systems

ISO 45001 - Occupational Health and Safety

ISO 14001 - Environmental Management

IEC 62443 - Industrial Cybersecurity

ISA-95 - Enterprise-Control System Integration

ISA-88 - Batch Process Automation

Audit-ready documentation and automated reporting

Pre-certification readiness assessments

Compliance & Readiness

ISO 9001 - Quality Management Systems

ISO 45001 - Occupational Health and Safety

ISO 14001 - Environmental Management

IEC 62443 - Industrial Cybersecurity

ISA-95 - Enterprise-Control System Integration

ISA-88 - Batch Process Automation

Audit-ready documentation and automated reporting

Pre-certification readiness assessments

Compliance & Readiness

ISO 9001 - Quality Management Systems

ISO 45001 - Occupational Health and Safety

ISO 14001 - Environmental Management

IEC 62443 - Industrial Cybersecurity

ISA-95 - Enterprise-Control System Integration

ISA-88 - Batch Process Automation

Audit-ready documentation and automated reporting

Pre-certification readiness assessments

Compliance & Standards

Built to Meet the Standards
Your Industry Requires

Every system KGT deploys for steel and metal operations is designed to meet or exceed the compliance standards that govern your industry.

If your plant has gaps in any of the areas listed below, whether in safety documentation, environmental monitoring, traceability, or cybersecurity - our team will assess what is missing and build the infrastructure needed to support certification.

ISO 9001

- Quality Management Systems

ISO 45001

- Occupational Health and Safety Management

ISO 14001

- Environmental Management Systems

IEC 62443

- Industrial Automation and Control Systems Security

ISA-95

- Enterprise-Control System Integration

ISA-88

- Batch Control Standards

ISO 9001

- Quality Management Systems

ISO 45001

- Occupational Health and Safety Management

ISO 14001

- Environmental Management Systems

IEC 62443

- Automation and Control Systems Security

ISA-95

- Enterprise-Control System Integration

ISA-88

- Batch Control Standards

Engineer Analysing the site
Engineer Analysing the site

Deployed in Live Operations

Tata Steel

$86K+ Lost in 1 Month. Zero Since Vizibelt.

Connect to Content

Add layers or components to swipe between.

Vizibelt is an Ai-powered monitoring system designed for conveyor operations - detecting foreign objects in real time and preventing belt failures before they disrupt production.

Detected Foreign Object Incidents

1+

1+

Reduction in Downtime

1%

1%

Increase in Productivity

1%

1%

Industrial AI System

Computer Vision

IIoT

Modbus Protocol

PLC

Engineer Analysing the site

Deployed in Live Operations

Tata Steel

$86K+ Lost in 1 Month. Zero Since Vizibelt.

We built Vizibelt

An AI-powered monitoring system that detects foreign objects in real time and stops the belt before damage occurs.

Detected Foreign Object Incidents

1+

1+

Reduction in Downtime

1%

1%

Increase in Productivity

1%

1%

Industrial AI System

Computer Vision

IIoT

Modbus Protocol

PLC

Ready to discuss your
plant operations?

Ready to discuss your
plant operations?

Ready to discuss your
plant operations?

Engineer Analysing the site
Engineer Analysing the site

Deployed in Live Operations

Tata Steel

$86K+ Lost in 1 Month. Zero Since Vizibelt.

Connect to Content

Add layers or components to swipe between.

We built Vizibelt

An AI-powered monitoring system that detects foreign objects in real time and stops the belt before damage occurs.

Detected Foreign Object Incidents

0+

0+

Reduction in Downtime

0%

0%

Increase in Productivity

0%

0%

Industrial AI System

Computer Vision

IIoT

Modbus Protocol

PLC