Compliant Automation for
Compliant Automation for
Compliant Automation for
Pharmaceutical Manufacturing
Pharmaceutical Manufacturing
Pharmaceutical Manufacturing
GMP-compliant automation with AI-powered clean room monitoring, electronic batch records, and 21 CFR Part 11–ready data integrity systems.
100%
Gowning compliance in clean rooms
GMP ready
Electronic batch records with audit trails
21 CFR Part 11
Data integrity and compliance ready
Trusted by Leading Enterprises Globally
Trusted by Leading Enterprises Globally
Industry Hazards
Most Common Challenges in
Pharmaceutical Manufacturing
Each one has a measurable impact in downtime, safety, energy costs, or compliance readiness. Without continuous monitoring, they persist across shifts.
Clean Room Compliance Failures
Clean Room Compliance Failures
Clean Room Compliance Failures
Equipment Calibration Gaps
Equipment Calibration Gaps
Equipment Calibration Gaps
Batch Documentation Errors
Batch Documentation Errors
Batch Documentation Errors
Clean Room Deviations
Clean Room Deviations
Clean Room Deviations
Equipment Calibration Gaps
Equipment Calibration Gaps
Equipment Calibration Gaps
Data Integrity Gaps
Data Integrity Gaps
Data Integrity Gaps
Restricted Area Access Gaps
Restricted Area Access Gaps
Restricted Area Access Gaps
Data Integrity Gaps
Data Integrity Gaps
Data Integrity Gaps
Our Solutions
Scalable Capabilities for
Every Challenge
Integrates with your existing SCADA, EBR, and MES infrastructure over OPC-UA and validated REST APIs. 21 CFR Part 11 compliant audit trail out of the box.
Safety Monitoring
AI-powered monitoring that detects gowning non-compliance, clean room access violations, and fire hazards across manufacturing suites, packaging lines, and API storage areas.
Security & Access Control
Automated access control, identity verification, and surveillance protecting clean rooms, API storage, and restricted production areas — with complete audit trails for GMP compliance.
Operations Intelligence
Real-time monitoring of batch progress, clean room status, material movement, and environmental conditions across manufacturing and packaging operations.
01
Safety
Gowning & PPE Compliance
Monitors gowning compliance at clean room entry — caps, masks, gloves, and suits. Violations flagged before personnel enter GMP-classified zones, preventing contamination events and batch failures.
02
Safety
Gowning & PPE Compliance
Monitors whether personnel entering gowning areas and clean rooms are wearing complete gowning — masks, gloves, caps, and suits. Violations flagged before contaminated personnel enter classified zones.
03
Safety
Gowning & PPE Compliance
Monitors gowning PPE compliance — caps, masks, gloves, and full suits — at clean room entry points. Violations flagged before personnel enter classified manufacturing zones.
04
Safety
Fire & Smoke Detection
Detects fire and smoke in API storage, solvent handling, and utility areas at the earliest visible stage. Integrated with facility alert systems to enable immediate evacuation and incident documentation.
05
Safety
Clean Room Occupancy Monitoring
Monitors the number of personnel in clean rooms and controlled areas. Alerts when occupancy exceeds the validated limit — preventing contamination risk from overcrowding in GMP-classified zones.
06
Safety
Object Detection in Restricted Areas
Detects unauthorised objects or materials in clean room corridors and restricted production areas — preventing contamination and maintaining the physical control requirements of GMP zones.
07
Safety
Safety Gloves Detection
Monitors footwear compliance in cleanroom gowning areas and production zones where contamination from outdoor footwear or inadequate clean room shoes creates product risk.
08
Safety
Safety Shoes Detection
Monitors footwear compliance at cleanroom entry points and in production areas where inadequate footwear creates contamination and safety risk in GMP-classified environments.
Safety Monitoring
AI-powered monitoring that detects gowning non-compliance, clean room access violations, and fire hazards across manufacturing suites, packaging lines, and API storage areas.
Security & Access Control
Automated access control, identity verification, and surveillance protecting clean rooms, API storage, and restricted production areas — with complete audit trails for GMP compliance.
Operations Intelligence
Real-time monitoring of batch progress, clean room status, material movement, and environmental conditions across manufacturing and packaging operations.
01
Safety
Gowning & PPE Compliance
Monitors gowning compliance at clean room entry — caps, masks, gloves, and suits. Violations flagged before personnel enter GMP-classified zones, preventing contamination events and batch failures.
02
Safety
Gowning & PPE Compliance
Monitors whether personnel entering gowning areas and clean rooms are wearing complete gowning — masks, gloves, caps, and suits. Violations flagged before contaminated personnel enter classified zones.
03
Safety
Gowning & PPE Compliance
Monitors gowning PPE compliance — caps, masks, gloves, and full suits — at clean room entry points. Violations flagged before personnel enter classified manufacturing zones.
04
Safety
Fire & Smoke Detection
Detects fire and smoke in API storage, solvent handling, and utility areas at the earliest visible stage. Integrated with facility alert systems to enable immediate evacuation and incident documentation.
05
Safety
Clean Room Occupancy Monitoring
Monitors the number of personnel in clean rooms and controlled areas. Alerts when occupancy exceeds the validated limit — preventing contamination risk from overcrowding in GMP-classified zones.
06
Safety
Object Detection in Restricted Areas
Detects unauthorised objects or materials in clean room corridors and restricted production areas — preventing contamination and maintaining the physical control requirements of GMP zones.
07
Safety
Safety Gloves Detection
Monitors footwear compliance in cleanroom gowning areas and production zones where contamination from outdoor footwear or inadequate clean room shoes creates product risk.
08
Safety
Safety Shoes Detection
Monitors footwear compliance at cleanroom entry points and in production areas where inadequate footwear creates contamination and safety risk in GMP-classified environments.
Safety Monitoring
AI-powered monitoring that detects gowning non-compliance, clean room access violations, and fire hazards across manufacturing suites, packaging lines, and API storage areas.
Security & Access Control
Automated access control, identity verification, and surveillance protecting clean rooms, API storage, and restricted production areas — with complete audit trails for GMP compliance.
Operations Intelligence
Real-time monitoring of batch progress, clean room status, material movement, and environmental conditions across manufacturing and packaging operations.
01
Operations
Material Movement Tracking
Tracks material delivery and finished product collection vehicles from facility entry to exit. Maintains complete movement logs for GMP site access records and cold chain compliance documentation.
02
Operations
Worker Productivity Analysis
Monitors workstation occupancy and activity levels across manufacturing and packaging shifts. Tracks active, idle, and unoccupied stations to support batch planning and resource allocation.
03
Operations
Tarpaulin Detection
Checks that material delivery vehicles are covered before leaving the facility — relevant for temperature-sensitive API and finished product transport where contamination and exposure risk must be controlled.
04
Operations
Finished Product Counting
Counts finished product packs, blister units, and cartons on packaging lines — providing accurate, real-time production records for batch reconciliation and dispatch documentation.
05
Operations
Finished Product Counting
Counts finished product packs and cartons on packaging lines — providing accurate batch reconciliation records and real-time dispatch documentation for regulatory compliance.
06
Operations
Batch & Production Dashboard
Tracks batch progress, line output, and environmental monitoring status in real time. Provides manufacturing supervisors with a unified view of production performance across all manufacturing suites.
Our Capabilities
Our Capabilities
Complete Operational Technology Stack for
Pharmaceutical Manufacturing
Industrial Automation
PLC and SCADA integration with existing plant systems
MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)
Industrial IoT sensor networks for temperature, vibration, pressure, and load
Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP
Edge computing and industrial gateway devices
Centralised dashboards with real-time plant status
Production data analytics and OEE tracking
Industrial Automation
PLC and SCADA integration with existing plant systems
MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)
Industrial IoT sensor networks for temperature, vibration, pressure, and load
Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP
Edge computing and industrial gateway devices
Centralised dashboards with real-time plant status
Production data analytics and OEE tracking
Industrial Automation
PLC and SCADA integration with existing plant systems
MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)
Industrial IoT sensor networks for temperature, vibration, pressure, and load
Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP
Edge computing and industrial gateway devices
Centralised dashboards with real-time plant status
Production data analytics and OEE tracking
AI-Powered Monitoring
PPE and safety gear detection (helmet, vest, shoes, gloves, harness)
Fire and smoke detection
Intrusion and restricted area monitoring
Vehicle tracking, speed monitoring, and ANPR
Crowd and occupancy management
Worker productivity analysis
Production counting and quality inspection
SAP integration and custom API connectivity
Real-time alerts via Email, WhatsApp, SMS, hooters
AI-Powered Monitoring
PPE and safety gear detection (helmet, vest, shoes, gloves, harness)
Fire and smoke detection
Intrusion and restricted area monitoring
Vehicle tracking, speed monitoring, and ANPR
Crowd and occupancy management
Worker productivity analysis
Production counting and quality inspection
SAP integration and custom API connectivity
Real-time alerts via Email, WhatsApp, SMS, hooters
AI-Powered Monitoring
PPE and safety gear detection (helmet, vest, shoes, gloves, harness)
Fire and smoke detection
Intrusion and restricted area monitoring
Vehicle tracking, speed monitoring, and ANPR
Crowd and occupancy management
Worker productivity analysis
Production counting and quality inspection
SAP integration and custom API connectivity
Real-time alerts via Email, WhatsApp, SMS, hooters
Compliance & Readiness
ISO 9001 - Quality Management Systems
ISO 45001 - Occupational Health and Safety
ISO 14001 - Environmental Management
IEC 62443 - Industrial Cybersecurity
ISA-95 - Enterprise-Control System Integration
ISA-88 - Batch Process Automation
Audit-ready documentation and automated reporting
Pre-certification readiness assessments
Compliance & Readiness
ISO 9001 - Quality Management Systems
ISO 45001 - Occupational Health and Safety
ISO 14001 - Environmental Management
IEC 62443 - Industrial Cybersecurity
ISA-95 - Enterprise-Control System Integration
ISA-88 - Batch Process Automation
Audit-ready documentation and automated reporting
Pre-certification readiness assessments
Compliance & Readiness
ISO 9001 - Quality Management Systems
ISO 45001 - Occupational Health and Safety
ISO 14001 - Environmental Management
IEC 62443 - Industrial Cybersecurity
ISA-95 - Enterprise-Control System Integration
ISA-88 - Batch Process Automation
Audit-ready documentation and automated reporting
Pre-certification readiness assessments
Compliance & Standards
Built to Meet the Standards
Your Industry Requires
Every system KGT deploys for steel and metal operations is designed to meet or exceed the compliance standards that govern your industry.
If your plant has gaps in any of the areas listed below, whether in safety documentation, environmental monitoring, traceability, or cybersecurity - our team will assess what is missing and build the infrastructure needed to support certification.
ISO 9001
- Quality Management Systems
ISO 45001
- Occupational Health and Safety Management
ISO 14001
- Environmental Management Systems
IEC 62443
- Industrial Automation and Control Systems Security
ISA-95
- Enterprise-Control System Integration
ISA-88
- Batch Control Standards
ISO 9001
- Quality Management Systems
ISO 45001
- Occupational Health and Safety Management
ISO 14001
- Environmental Management Systems
IEC 62443
- Automation and Control Systems Security
ISA-95
- Enterprise-Control System Integration
ISA-88
- Batch Control Standards
Deployed in Live Operations
•
Tata Steel
$86K+ Lost in 1 Month. Zero Since Vizibelt.
Connect to Content
Add layers or components to swipe between.
Vizibelt is an Ai-powered monitoring system designed for conveyor operations - detecting foreign objects in real time and preventing belt failures before they disrupt production.
Detected Foreign Object Incidents
1+
1+
Reduction in Downtime
1%
1%
Increase in Productivity
1%
1%
Industrial AI System
Computer Vision
IIoT
Modbus Protocol
PLC
Deployed in Live Operations
•
Tata Steel
$86K+ Lost in 1 Month. Zero Since Vizibelt.
We built Vizibelt
An AI-powered monitoring system that detects foreign objects in real time and stops the belt before damage occurs.
Detected Foreign Object Incidents
1+
1+
Reduction in Downtime
1%
1%
Increase in Productivity
1%
1%
Industrial AI System
Computer Vision
IIoT
Modbus Protocol
PLC
Ready to discuss your
plant operations?
Ready to discuss your
plant operations?
Ready to discuss your
plant operations?
Deployed in Live Operations
•
Tata Steel
$86K+ Lost in 1 Month. Zero Since Vizibelt.
Connect to Content
Add layers or components to swipe between.
We built Vizibelt
An AI-powered monitoring system that detects foreign objects in real time and stops the belt before damage occurs.
Detected Foreign Object Incidents
0+
0+
Reduction in Downtime
0%
0%
Increase in Productivity
0%
0%
Industrial AI System
Computer Vision
IIoT
Modbus Protocol
PLC