Advanced Automation for
Advanced Automation for
Advanced Automation for
Automotive Manufacturing
Automotive Manufacturing
Automotive Manufacturing
Smart factory automation with AI quality inspection, production monitoring, and IATF 16949 compliance infrastructure for precision manufacturing environments.
90%+
Automated inspection accuracy on production lines
IATF 16949
Quality compliance throughout production
Production line OEE
Real-time OEE tracking
Trusted by Leading Enterprises Globally
Trusted by Leading Enterprises Globally
Industry Hazards
Most Common Challenges in
Automotive Manufacturing
Each one has a measurable impact in downtime, safety, energy costs, or compliance readiness. Without continuous monitoring, they persist across shifts.
Production Line Defects
Production Line Defects
Production Line Defects
IATF 16949 Compliance Readiness
IATF 16949 Compliance Readiness
IATF 16949 Compliance Readiness
Incomplete Production Traceability
Incomplete Production Traceability
Incomplete Production Traceability
Robotic Zone & Worker Safety
Robotic Zone & Worker Safety
Robotic Zone & Worker Safety
Unplanned Equipment Downtime
Unplanned Equipment Downtime
Unplanned Equipment Downtime
Production Data Fragmentation
Production Data Fragmentation
Production Data Fragmentation
Unauthorized Access
Unauthorized Access
Unauthorized Access
Energy Tracking Gaps
Energy Tracking Gaps
Energy Tracking Gaps
Our Solutions
Scalable Capabilities for
Every Challenge
Integrates with your existing PLCs, MES, and OEE systems over OPC-UA, PROFINET, and EtherNet/IP. No disruption to running production lines.
Safety Monitoring
AI-powered monitoring that detects PPE violations, machinery proximity risks, and fire hazards across assembly lines, welding zones, and logistics areas.
Security & Access Control
Automated access management, vehicle tracking, and surveillance systems protecting component stores, quality labs, and restricted production zones.
Operations Intelligence
Production line monitoring, logistics tracking, and energy consumption data across assembly and manufacturing operations.
01
Safety
Safety Harness & Fall Prevention
Monitors compliance for hard hats and high-visibility vests in pressing, welding, and logistics areas. Real-time alerts sent with location and visual evidence when violations are detected.
02
Safety
AI Quality Inspection
AI-powered camera systems inspect parts and assemblies at each stage of the production line — identifying dimensional defects, surface flaws, and assembly errors before they reach the next station.
03
Safety
Safety Helmet & Vest Detection
Monitors whether workers in pressing, welding, and maintenance areas are wearing required safety helmets and vests. Alerts sent immediately with camera location and visual evidence.
04
Safety
Fire & Smoke Detection
Detects fire and smoke at the earliest visible stage across paint shops, welding zones, and component stores — areas where flammable materials create elevated fire risk.
05
Safety
Worker-Robot Proximity Monitoring
Monitors whether workers near robotic systems, stamping presses, and heavy machinery are maintaining safe distances. Alerts are sent before a proximity incident occurs.
06
Safety
Object Detection in Pathways
Identifies tools, components, or materials left in walkways and logistics routes across the assembly floor — preventing forklift collisions and trip hazards in high-traffic areas.
07
Safety
Safety Shoes Detection
Monitors footwear compliance in areas where heavy components, machinery, and moving parts create daily foot injury risk. Violations flagged without manual supervision across shifts.
08
Safety
Crowd & Occupancy Monitoring
Tracks occupancy levels in assembly bays, paint booths, and logistics areas. Alerts when the number of personnel in a zone exceeds the safe limit.
Safety Monitoring
AI-powered monitoring that detects PPE violations, machinery proximity risks, and fire hazards across assembly lines, welding zones, and logistics areas.
Security & Access Control
Automated access management, vehicle tracking, and surveillance systems protecting component stores, quality labs, and restricted production zones.
Operations Intelligence
Production line monitoring, logistics tracking, and energy consumption data across assembly and manufacturing operations.
01
Safety
Safety Harness & Fall Prevention
Monitors compliance for hard hats and high-visibility vests in pressing, welding, and logistics areas. Real-time alerts sent with location and visual evidence when violations are detected.
02
Safety
AI Quality Inspection
AI-powered camera systems inspect parts and assemblies at each stage of the production line — identifying dimensional defects, surface flaws, and assembly errors before they reach the next station.
03
Safety
Safety Helmet & Vest Detection
Monitors whether workers in pressing, welding, and maintenance areas are wearing required safety helmets and vests. Alerts sent immediately with camera location and visual evidence.
04
Safety
Fire & Smoke Detection
Detects fire and smoke at the earliest visible stage across paint shops, welding zones, and component stores — areas where flammable materials create elevated fire risk.
05
Safety
Worker-Robot Proximity Monitoring
Monitors whether workers near robotic systems, stamping presses, and heavy machinery are maintaining safe distances. Alerts are sent before a proximity incident occurs.
06
Safety
Object Detection in Pathways
Identifies tools, components, or materials left in walkways and logistics routes across the assembly floor — preventing forklift collisions and trip hazards in high-traffic areas.
07
Safety
Safety Shoes Detection
Monitors footwear compliance in areas where heavy components, machinery, and moving parts create daily foot injury risk. Violations flagged without manual supervision across shifts.
08
Safety
Crowd & Occupancy Monitoring
Tracks occupancy levels in assembly bays, paint booths, and logistics areas. Alerts when the number of personnel in a zone exceeds the safe limit.
Safety Monitoring
AI-powered monitoring that detects PPE violations, machinery proximity risks, and fire hazards across assembly lines, welding zones, and logistics areas.
Security & Access Control
Automated access management, vehicle tracking, and surveillance systems protecting component stores, quality labs, and restricted production zones.
Operations Intelligence
Production line monitoring, logistics tracking, and energy consumption data across assembly and manufacturing operations.
01
Operations
Vehicle Turnaround Time Tracking
Tracks supplier and logistics vehicles from entry to exit — linked to number plate. Identifies delays at receiving docks and dispatch bays to improve inbound and outbound flow.
02
Operations
Worker Productivity Analysis
Monitors workstation occupancy and activity patterns across assembly shifts. Identifies idle time, understaffed stations, and workflow imbalances to improve line efficiency.
03
Operations
Tarpaulin Detection
Checks that outgoing delivery vehicles have covers fitted before leaving the facility — relevant for open-bed trucks transporting finished components or sub-assemblies.
04
Operations
Production Line OEE Tracking
Monitors assembly station occupancy and active work time across shifts — identifying which stations are productive, idle, or running below standard cycle times to support line balancing decisions.
05
Operations
Component & Parts Counting
Automatically counts components, sub-assemblies, and finished parts at key transfer points on the production line — maintaining accurate inventory without manual tallying.
06
Operations
OEE & Energy Monitoring
Tracks energy consumption per line, per shift, and per machine. Provides the structured data required for OEE calculations, ISO 50001 compliance, and OEM sustainability reporting.
Our Capabilities
Our Capabilities
Complete Operational Technology Stack for
Automotive Manufacturing
Industrial Automation
PLC and SCADA integration with existing plant systems
MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)
Industrial IoT sensor networks for temperature, vibration, pressure, and load
Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP
Edge computing and industrial gateway devices
Centralised dashboards with real-time plant status
Production data analytics and OEE tracking
Industrial Automation
PLC and SCADA integration with existing plant systems
MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)
Industrial IoT sensor networks for temperature, vibration, pressure, and load
Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP
Edge computing and industrial gateway devices
Centralised dashboards with real-time plant status
Production data analytics and OEE tracking
Industrial Automation
PLC and SCADA integration with existing plant systems
MES and ERP connectivity (SAP, Oracle, Microsoft Dynamics)
Industrial IoT sensor networks for temperature, vibration, pressure, and load
Communication protocols - OPC-UA, MQTT, PROFINET, EtherNet/IP, Modbus TCP/IP
Edge computing and industrial gateway devices
Centralised dashboards with real-time plant status
Production data analytics and OEE tracking
AI-Powered Monitoring
PPE and safety gear detection (helmet, vest, shoes, gloves, harness)
Fire and smoke detection
Intrusion and restricted area monitoring
Vehicle tracking, speed monitoring, and ANPR
Crowd and occupancy management
Worker productivity analysis
Production counting and quality inspection
SAP integration and custom API connectivity
Real-time alerts via Email, WhatsApp, SMS, hooters
AI-Powered Monitoring
PPE and safety gear detection (helmet, vest, shoes, gloves, harness)
Fire and smoke detection
Intrusion and restricted area monitoring
Vehicle tracking, speed monitoring, and ANPR
Crowd and occupancy management
Worker productivity analysis
Production counting and quality inspection
SAP integration and custom API connectivity
Real-time alerts via Email, WhatsApp, SMS, hooters
AI-Powered Monitoring
PPE and safety gear detection (helmet, vest, shoes, gloves, harness)
Fire and smoke detection
Intrusion and restricted area monitoring
Vehicle tracking, speed monitoring, and ANPR
Crowd and occupancy management
Worker productivity analysis
Production counting and quality inspection
SAP integration and custom API connectivity
Real-time alerts via Email, WhatsApp, SMS, hooters
Compliance & Readiness
ISO 9001 - Quality Management Systems
ISO 45001 - Occupational Health and Safety
ISO 14001 - Environmental Management
IEC 62443 - Industrial Cybersecurity
ISA-95 - Enterprise-Control System Integration
ISA-88 - Batch Process Automation
Audit-ready documentation and automated reporting
Pre-certification readiness assessments
Compliance & Readiness
ISO 9001 - Quality Management Systems
ISO 45001 - Occupational Health and Safety
ISO 14001 - Environmental Management
IEC 62443 - Industrial Cybersecurity
ISA-95 - Enterprise-Control System Integration
ISA-88 - Batch Process Automation
Audit-ready documentation and automated reporting
Pre-certification readiness assessments
Compliance & Readiness
ISO 9001 - Quality Management Systems
ISO 45001 - Occupational Health and Safety
ISO 14001 - Environmental Management
IEC 62443 - Industrial Cybersecurity
ISA-95 - Enterprise-Control System Integration
ISA-88 - Batch Process Automation
Audit-ready documentation and automated reporting
Pre-certification readiness assessments
Compliance & Standards
Built to Meet the Standards
Your Industry Requires
Every system KGT deploys for steel and metal operations is designed to meet or exceed the compliance standards that govern your industry.
If your plant has gaps in any of the areas listed below, whether in safety documentation, environmental monitoring, traceability, or cybersecurity - our team will assess what is missing and build the infrastructure needed to support certification.
ISO 9001
- Quality Management Systems
ISO 45001
- Occupational Health and Safety Management
ISO 14001
- Environmental Management Systems
IEC 62443
- Industrial Automation and Control Systems Security
ISA-95
- Enterprise-Control System Integration
ISA-88
- Batch Control Standards
ISO 9001
- Quality Management Systems
ISO 45001
- Occupational Health and Safety Management
ISO 14001
- Environmental Management Systems
IEC 62443
- Automation and Control Systems Security
ISA-95
- Enterprise-Control System Integration
ISA-88
- Batch Control Standards
Deployed in Live Operations
•
Tata Steel
$86K+ Lost in 1 Month. Zero Since Vizibelt.
Connect to Content
Add layers or components to swipe between.
Vizibelt is an Ai-powered monitoring system designed for conveyor operations - detecting foreign objects in real time and preventing belt failures before they disrupt production.
Detected Foreign Object Incidents
1+
1+
Reduction in Downtime
1%
1%
Increase in Productivity
1%
1%
Industrial AI System
Computer Vision
IIoT
Modbus Protocol
PLC
Deployed in Live Operations
•
Tata Steel
$86K+ Lost in 1 Month. Zero Since Vizibelt.
We built Vizibelt
An AI-powered monitoring system that detects foreign objects in real time and stops the belt before damage occurs.
Detected Foreign Object Incidents
1+
1+
Reduction in Downtime
1%
1%
Increase in Productivity
1%
1%
Industrial AI System
Computer Vision
IIoT
Modbus Protocol
PLC
Ready to discuss your
plant operations?
Ready to discuss your
plant operations?
Ready to discuss your
plant operations?
Deployed in Live Operations
•
Tata Steel
$86K+ Lost in 1 Month. Zero Since Vizibelt.
Connect to Content
Add layers or components to swipe between.
We built Vizibelt
An AI-powered monitoring system that detects foreign objects in real time and stops the belt before damage occurs.
Detected Foreign Object Incidents
0+
0+
Reduction in Downtime
0%
0%
Increase in Productivity
0%
0%
Industrial AI System
Computer Vision
IIoT
Modbus Protocol
PLC