Industrial AI & Automation Systems Built For Real Operations
Automation, AI, and smart systems designed for how your industry actually runs not adapted from somewhere else.
Deployed at Tata Steel, Zuari Industries, and heavy-industry plants across India.
We design and deploy systems built for real operations aligned with your machines, workflows, and production environments.
We don’t build generic software. Every system is designed around your environment your machines, your workflows, and your operational constraints. From automation and control systems to AI-driven intelligence, everything is built to perform in real industrial conditions.
We don’t build generic software. Every system is designed around your environment your machines, your workflows, and your operational constraints. From automation and control systems to AI-driven intelligence, everything is built to perform in real industrial conditions.
Built Around Your Equipment
Every deployment integrates with your existing PLCs, SCADA, DCS, and field devices. We enhance your current infrastructure without disrupting operations or requiring costly system replacements.
Engineered for Plant Conditions
Built to withstand dust, heat, vibration, and continuous 24/7 operations. Every solution is tested for demanding industrial environments to ensure reliable long-term performance.
Measured by Operational ROI
Every deployment delivers measurable improvements in uptime, detection speed, maintenance efficiency, and productivity, with performance validated against your operational KPIs before handoff.
Our Services
End-to-end engineering for production environments
SOLUTIONS WE OFFER
Named Systems. Measurable Outcomes. Running in Production.
Named Systems. Measurable Outcomes. Running in Production.
These aren’t proof-of-concepts. Each solution below is live, deployed, and delivering measurable ROI at industrial facilities right now.
These aren’t proof-of-concepts. Each solution below is live, deployed, and delivering measurable ROI at industrial facilities right now.
Vizibelt AI Conveyor Belt Monitoring
Real-time foreign object detection and belt health monitoring using computer vision. Auto-detects objects, triggers immediate PLC-integrated conveyor stop, and sends multi-channel alerts without operator intervention.
57+ foreign objects detected and stopped
$86K+ monthly loss eliminated
Vizibelt AI Conveyor Belt Monitoring
Real-time foreign object detection and belt health monitoring using computer vision. Auto-detects objects, triggers immediate PLC-integrated conveyor stop, and sends multi-channel alerts without operator intervention.
57+ foreign objects detected and stopped
$86K+ monthly loss eliminated
Vizibelt AI Conveyor Belt Monitoring
Real-time foreign object detection and belt health monitoring using computer vision. Auto-detects objects, triggers immediate PLC-integrated conveyor stop, and sends multi-channel alerts without operator intervention.
57+ foreign objects detected and stopped
$86K+ monthly loss eliminated
Kinetra Smart Traffic Control
AI-powered traffic intersection control combining computer vision, real-time signal adaptation, and incident detection. Built for cities and industrial corridors.
Adaptive signal control based on live flow
Reduces congestion and emergency response time
Kinetra Smart Traffic Control
AI-powered traffic intersection control combining computer vision, real-time signal adaptation, and incident detection. Built for cities and industrial corridors.
Adaptive signal control based on live flow
Reduces congestion and emergency response time
Kinetra Smart Traffic Control
AI-powered traffic intersection control combining computer vision, real-time signal adaptation, and incident detection. Built for cities and industrial corridors.
Adaptive signal control based on live flow
Reduces congestion and emergency response time
Predictive Maintenance
Continuous equipment condition monitoring that forecasts failures before they happen. Vibration analysis, temperature trending, and anomaly detection models trained on your equipment's baseline.
Early warning on bearing wear, motor degradation, pump cavitation
Reduced MTTR through advance parts staging
Predictive Maintenance
Continuous equipment condition monitoring that forecasts failures before they happen. Vibration analysis, temperature trending, and anomaly detection models trained on your equipment's baseline.
Early warning on bearing wear, motor degradation, pump cavitation
Reduced MTTR through advance parts staging
Predictive Maintenance
Continuous equipment condition monitoring that forecasts failures before they happen. Vibration analysis, temperature trending, and anomaly detection models trained on your equipment's baseline.
Early warning on bearing wear, motor degradation, pump cavitation
Reduced MTTR through advance parts staging
Industrial Monitoring Suite
Remote monitoring, cloud SCADA, energy tracking, and safety compliance in one configurable platform. Built for multi-site operations where leadership needs live visibility without being on the plant floor.
249 critical parameters monitored in real time
Fully on-premise option available
Industrial Monitoring Suite
Remote monitoring, cloud SCADA, energy tracking, and safety compliance in one configurable platform. Built for multi-site operations where leadership needs live visibility without being on the plant floor.
249 critical parameters monitored in real time
Fully on-premise option available
Industrial Monitoring Suite
Remote monitoring, cloud SCADA, energy tracking, and safety compliance in one configurable platform. Built for multi-site operations where leadership needs live visibility without being on the plant floor.
249 critical parameters monitored in real time
Fully on-premise option available
Wagon Intelligence
Real-time tracking and asset intelligence for industrial railway wagons. Live location, load status, dwell tracking, and predictive maintenance alerts for plant + transit operations.
Live tracking across plant and transit
Loading and unloading dwell visibility
Wagon Intelligence
Real-time tracking and asset intelligence for industrial railway wagons. Live location, load status, dwell tracking, and predictive maintenance alerts for plant + transit operations.
Live tracking across plant and transit
Loading and unloading dwell visibility
Wagon Intelligence
Real-time tracking and asset intelligence for industrial railway wagons. Live location, load status, dwell tracking, and predictive maintenance alerts for plant + transit operations.
Live tracking across plant and transit
Loading and unloading dwell visibility
Production Tracking & MES
Real-time production line monitoring, OEE tracking, and MES-grade reporting. Built for batch and continuous manufacturing across multiple lines and shifts.
Live OEE, downtime, and reject tracking
Integrates with existing PLCs and ERPs
Production Tracking & MES
Real-time production line monitoring, OEE tracking, and MES-grade reporting. Built for batch and continuous manufacturing across multiple lines and shifts.
Live OEE, downtime, and reject tracking
Integrates with existing PLCs and ERPs
Production Tracking & MES
Real-time production line monitoring, OEE tracking, and MES-grade reporting. Built for batch and continuous manufacturing across multiple lines and shifts.
Live OEE, downtime, and reject tracking
Integrates with existing PLCs and ERPs
Fleet & Vehicle Tracking
GPS + ANPR-based tracking for in-plant vehicles, dispatch trucks, and trailer fleets. Geofence-based alerts, dwell tracking, and turnaround analytics.
Live GPS plus ANPR gate management
Geofence-based driver and load alerts
Fleet & Vehicle Tracking
GPS + ANPR-based tracking for in-plant vehicles, dispatch trucks, and trailer fleets. Geofence-based alerts, dwell tracking, and turnaround analytics.
Live GPS plus ANPR gate management
Geofence-based driver and load alerts
Fleet & Vehicle Tracking
GPS + ANPR-based tracking for in-plant vehicles, dispatch trucks, and trailer fleets. Geofence-based alerts, dwell tracking, and turnaround analytics.
Live GPS plus ANPR gate management
Geofence-based driver and load alerts
Built for Plants That Can’t Afford Downtime
Built for Plants That Can’t Afford Downtime
Built for Plants That Can’t Afford Downtime
Every system we deploy runs in live production steel plants, power facilities, sugar mills where failure has real cost.
Every system we deploy runs in live production steel plants, power facilities, sugar mills where failure has real cost.
Every system we deploy runs in live production steel plants, power facilities, sugar mills where failure has real cost.
Systems deployed in live
Systems deployed in live
Systems deployed in live
K+
Cost savings delivered
K+
Cost savings delivered
K+
Cost savings delivered
%
Client satisfaction rate
%
Client satisfaction rate
%
Client satisfaction rate
Deployed on active production lines
PLC integration via Modbus & OPC UA
Fully on-premise plant data stays on your network
Multi-channel alerts WhatsApp, SMS, email
Edge-first sub-second response, zero cloud dependency
Our Process
From Assessment to Production in Weeks
The power of
perfect timing
Every engagement follows the same disciplined sequence: understand the operation, design for the constraint, deploy without disrupting production, prove the numbers.
Plant Assessment
Our engineers walk your facility, map the operational constraint, audit existing control systems, and identify where AI or integration will have the highest-ROI impact.
Plant Assessment
Our engineers walk your facility, map the operational constraint, audit existing control systems, and identify where AI or integration will have the highest-ROI impact.
Plant Assessment
Our engineers walk your facility, map the operational constraint, audit existing control systems, and identify where AI or integration will have the highest-ROI impact.
System Design & Build
Custom hardware selection, AI model training on your environment, protocol integration (Modbus, OPC UA), and dashboard development all built against your specific conditions.
System Design & Build
Custom hardware selection, AI model training on your environment, protocol integration (Modbus, OPC UA), and dashboard development all built against your specific conditions.
System Design & Build
Custom hardware selection, AI model training on your environment, protocol integration (Modbus, OPC UA), and dashboard development all built against your specific conditions.
Deploy & Validate
Install on your active line during a scheduled window. Run parallel validation against existing process. Once accuracy and stability are confirmed, switch to live autonomous operation.
Deploy & Validate
Install on your active line during a scheduled window. Run parallel validation against existing process. Once accuracy and stability are confirmed, switch to live autonomous operation.
Deploy & Validate
Install on your active line during a scheduled window. Run parallel validation against existing process. Once accuracy and stability are confirmed, switch to live autonomous operation.
Monitor & Scale
Post-deployment: continuous health telemetry, shift-based reporting, and alert routing. Once the first deployment proves the numbers, we extend to additional lines and facilities.
Monitor & Scale
Post-deployment: continuous health telemetry, shift-based reporting, and alert routing. Once the first deployment proves the numbers, we extend to additional lines and facilities.
Monitor & Scale
Post-deployment: continuous health telemetry, shift-based reporting, and alert routing. Once the first deployment proves the numbers, we extend to additional lines and facilities.
Industries We Serve
Built for Environments Where Failure Has Real Cost
Steel & Metal
AI-powered monitoring and automation for steel plants, rolling mills, and metal processing facilities.
Conveyor Belt Monitoring & Foreign Object Detection
Real-Time Production Line Tracking
Predictive Maintenance for Rolling & Casting Equipment
Power Plants
Continuous parameter monitoring and predictive intelligence for thermal, co-gen, and renewable power facilities.
Boiler & Turbine Health Monitoring
Co-Generation Plant Visibility
Energy Output Optimization & Load Balancing
Sugar & Process
End-to-end parameter visibility across mill house, refinery, and co-gen operations for sugar and process plants.
Critical Parameter Monitoring Across Departments
Mill House & Refinery Process Tracking
Steam & Energy Balance Optimization
Cement
Monitoring and automation for continuous cement manufacturing across kiln, grinding, and packaging operations.
Kiln Temperature & Process Monitoring
Conveyor Automation & Material Handling
Energy Consumption Tracking & Optimization
Oil & Gas
Pipeline monitoring, safety compliance, and OT security for upstream and downstream operations.
Pipeline Integrity & Leak Detection
Safety Compliance & Hazard Monitoring
OT Cybersecurity & Network Segmentation
Pharmaceuticals
GMP-compliant monitoring and automation for pharma manufacturing, packaging, and clean room operations.
Clean Room Environmental Monitoring
Batch Traceability & Process Validation
Equipment Qualification & Calibration Tracking
Chemical
Hazardous area monitoring and process safety systems for chemical manufacturing and processing.
Hazardous Area Monitoring & Gas Detection
Process Parameter Tracking & Trend Analysis
Automated Safety Interlocks & SIS Integration
Food Processing
Temperature chain monitoring, production line automation, and quality systems for food-safe manufacturing.
Cold Chain & Temperature Compliance Monitoring
Production Line Automation & Sequencing
Quality Inspection & Defect Detection
Automotive
Vision inspection, predictive maintenance, and MES integration for automotive assembly and parts manufacturing.
Assembly Line Vision Inspection
Predictive Maintenance on Robotic Cells
Production MES & ERP Integration
Warehouse & Logistics
Automated vehicle tracking, gate management, and conveyor monitoring for warehouse and logistics operations.
ANPR-Based Gate & Vehicle Management
Conveyor System Monitoring & Alerts
Inventory Tracking & Warehouse Automation
Agriculture & AgriTech
Enhance productivity and optimize farm operations with data-driven and automated systems.
Smart Irrigation & Resource Optimization
Crop Monitoring & AI-Based Insights
Equipment & Farm Automation
Healthcare & Hospitals
Medical equipment monitoring, HVAC compliance, and facility automation for healthcare environments.
Medical Equipment Uptime Monitoring
HVAC & Clean Room Compliance
Facility Management Automation
Steel & Metal
AI-powered monitoring and automation for steel plants, rolling mills, and metal processing facilities.
Conveyor Belt Monitoring & Foreign Object Detection
Real-Time Production Line Tracking
Predictive Maintenance for Rolling & Casting Equipment
Power Plants
Continuous parameter monitoring and predictive intelligence for thermal, co-gen, and renewable power facilities.
Boiler & Turbine Health Monitoring
Co-Generation Plant Visibility
Energy Output Optimization & Load Balancing
Sugar & Process
End-to-end parameter visibility across mill house, refinery, and co-gen operations for sugar and process plants.
Critical Parameter Monitoring Across Departments
Mill House & Refinery Process Tracking
Steam & Energy Balance Optimization
Cement
Monitoring and automation for continuous cement manufacturing across kiln, grinding, and packaging operations.
Kiln Temperature & Process Monitoring
Conveyor Automation & Material Handling
Energy Consumption Tracking & Optimization
Oil & Gas
Pipeline monitoring, safety compliance, and OT security for upstream and downstream operations.
Pipeline Integrity & Leak Detection
Safety Compliance & Hazard Monitoring
OT Cybersecurity & Network Segmentation
Pharmaceuticals
GMP-compliant monitoring and automation for pharma manufacturing, packaging, and clean room operations.
Clean Room Environmental Monitoring
Batch Traceability & Process Validation
Equipment Qualification & Calibration Tracking
Chemical
Hazardous area monitoring and process safety systems for chemical manufacturing and processing.
Hazardous Area Monitoring & Gas Detection
Process Parameter Tracking & Trend Analysis
Automated Safety Interlocks & SIS Integration
Food Processing
Temperature chain monitoring, production line automation, and quality systems for food-safe manufacturing.
Cold Chain & Temperature Compliance Monitoring
Production Line Automation & Sequencing
Quality Inspection & Defect Detection
Automotive
Vision inspection, predictive maintenance, and MES integration for automotive assembly and parts manufacturing.
Assembly Line Vision Inspection
Predictive Maintenance on Robotic Cells
Production MES & ERP Integration
Warehouse & Logistics
Automated vehicle tracking, gate management, and conveyor monitoring for warehouse and logistics operations.
ANPR-Based Gate & Vehicle Management
Conveyor System Monitoring & Alerts
Inventory Tracking & Warehouse Automation
Agriculture & AgriTech
Enhance productivity and optimize farm operations with data-driven and automated systems.
Smart Irrigation & Resource Optimization
Crop Monitoring & AI-Based Insights
Equipment & Farm Automation
Healthcare & Hospitals
Medical equipment monitoring, HVAC compliance, and facility automation for healthcare environments.
Medical Equipment Uptime Monitoring
HVAC & Clean Room Compliance
Facility Management Automation
Steel & Metal
AI-powered monitoring and automation for steel plants, rolling mills, and metal processing facilities.
Conveyor Belt Monitoring & Foreign Object Detection
Real-Time Production Line Tracking
Predictive Maintenance for Rolling & Casting Equipment
Power Plants
Continuous parameter monitoring and predictive intelligence for thermal, co-gen, and renewable power facilities.
Boiler & Turbine Health Monitoring
Co-Generation Plant Visibility
Energy Output Optimization & Load Balancing
Sugar & Process
End-to-end parameter visibility across mill house, refinery, and co-gen operations for sugar and process plants.
Critical Parameter Monitoring Across Departments
Mill House & Refinery Process Tracking
Steam & Energy Balance Optimization
Cement
Monitoring and automation for continuous cement manufacturing across kiln, grinding, and packaging operations.
Kiln Temperature & Process Monitoring
Conveyor Automation & Material Handling
Energy Consumption Tracking & Optimization
Oil & Gas
Pipeline monitoring, safety compliance, and OT security for upstream and downstream operations.
Pipeline Integrity & Leak Detection
Safety Compliance & Hazard Monitoring
OT Cybersecurity & Network Segmentation
Pharmaceuticals
GMP-compliant monitoring and automation for pharma manufacturing, packaging, and clean room operations.
Clean Room Environmental Monitoring
Batch Traceability & Process Validation
Equipment Qualification & Calibration Tracking
Chemical
Hazardous area monitoring and process safety systems for chemical manufacturing and processing.
Hazardous Area Monitoring & Gas Detection
Process Parameter Tracking & Trend Analysis
Automated Safety Interlocks & SIS Integration
Food Processing
Temperature chain monitoring, production line automation, and quality systems for food-safe manufacturing.
Cold Chain & Temperature Compliance Monitoring
Production Line Automation & Sequencing
Quality Inspection & Defect Detection
Automotive
Vision inspection, predictive maintenance, and MES integration for automotive assembly and parts manufacturing.
Assembly Line Vision Inspection
Predictive Maintenance on Robotic Cells
Production MES & ERP Integration
Warehouse & Logistics
Automated vehicle tracking, gate management, and conveyor monitoring for warehouse and logistics operations.
ANPR-Based Gate & Vehicle Management
Conveyor System Monitoring & Alerts
Inventory Tracking & Warehouse Automation
Agriculture & AgriTech
Enhance productivity and optimize farm operations with data-driven and automated systems.
Smart Irrigation & Resource Optimization
Crop Monitoring & AI-Based Insights
Equipment & Farm Automation
Healthcare & Hospitals
Medical equipment monitoring, HVAC compliance, and facility automation for healthcare environments.
Medical Equipment Uptime Monitoring
HVAC & Clean Room Compliance
Facility Management Automation
Deployed in Live Operations
•
Tata Steel
$86K+ Lost in 1 Month. Zero Since Vizibelt.
We built Vizibelt
An AI-powered monitoring system that detects foreign objects in real time and stops the belt before damage occurs.
Detected Foreign Object Incidents
311+
311+
Reduction in Downtime
38%
38%
Increase in Productivity
18%
18%
Industrial AI System
Computer Vision
IIoT
Modbus Protocol
PLC
Frequently Asked Questions.
Have more questions? Don't hesitate to reach us.
How long does a typical deployment take?
Does this work with our existing SCADA / PLC / DCS?
Does any plant data leave our network?
What's the ROI timeline?
How long does a typical deployment take?
Does this work with our existing SCADA / PLC / DCS?
Does any plant data leave our network?
What's the ROI timeline?
What industries do you work in?
Can this integrate with our ERP / MES?
Do we need ML engineers to maintain this?
How is this different from a systems integrator?
What industries do you work in?
Can this integrate with our ERP / MES?
Do we need ML engineers to maintain this?
How is this different from a systems integrator?
Turn your plant-floor data into operational advantage
Thirty minutes with a KGT Solutions engineer. Leave with a recommended approach for your plant, a realistic deployment timeline, and a rough cost range, based on your existing equipment and what matters most to your operations.
Trusted by Leading Industrial Enterprises and Global Industry Leaders
Get Your Plant Intelligence Report
Turn your plant-floor data into operational advantage
Thirty minutes with a KGT Solutions engineer. Leave with a recommended approach for your plant, a realistic deployment timeline, and a rough cost range, based on your existing equipment and what matters most to your operations.
Trusted by Leading Industrial Enterprises and Global Industry Leaders
Get Your Plant Intelligence Report