Stop running your plant on gut feel. Start running it on data.
Plant automation systems running in production across steel, cement, mining, and heavy manufacturing, built around real equipment, not demo environments.
Your plant generates data all day. Almost none of it reaches the right person in time.
The machines are running. The sensors exist. The PLCs are logging. But none of these systems talk to each other, so the only time your team finds out about a problem is when something has already stopped.
DATA SILOS
01
Data from everywhere, insight from nowhere
A motor overheats. A bearing starts wearing out. A conveyor slips off track. The warning signs are there, but they're only noticed after production has already come to a complete stop.
SCALE GAP
02
Five systems, five versions of the truth.
SCADA reports one thing. Maintenance logs show another. ERP tells a different story. By the time someone connects the dots, production has already come to a complete halt across operations
OT/IT DISCONNECT
03
Manual rounds catch what they catch. They miss the rest.
Technicians walk the floor with clipboards. Readings get entered into spreadsheets hours later, sometimes the next day. By the time a trend shows up in a report, the window to act on it closed yesterday.
What we do on the plant floor
We design, build, and integrate plant automation systems from the sensor on the machine to the dashboard in the control room. Everything connected. Everything visible.
HOW WE WORK
From disconnected machines to one connected plant
Every plant is different different PLCs, different protocols, different age of equipment. We do not ask you to replace what is working. We connect it, add the missing pieces, and give you visibility and control from a single system.
1
STEP 01
Assess
Walk the floor. Map every PLC, sensor, protocol, and data gap.
2
STEP 02
Design
Architecture for control, monitoring, and analytics built around your existing equipment.
3
STEP 03
Connect
Wire sensors, integrate PLCs, bridge OT and IT networks securely.
4
STEP 04
Commission
Configure SCADA screens, set alarm thresholds, test every loop end-to-end.
5
STEP 05
Monitor
Live dashboards, alerts, and trend analysis running in production.
6
STEP 06
Optimize
Use the data to find waste, predict failures, and improve output over time.
Works with what you have
We integrate with Siemens, Allen-Bradley, Schneider, ABB, Honeywell, Yokogawa, Mitsubishi, and legacy PLCs using Modbus, OPC-UA, Profinet, and Ethernet/IP. You do not need to rip out your existing controllers to get a modern automation layer.
CONTROLLERS & BRANDS
Siemens
Allen-Bradley
Schneider
ABB
Honeywell
Yokogawa
Mitsubishi
Legacy PLCs
PROTOCOLS
Modbus
OPC-UA
Profinet
Ethernet/IP
Industries we automate
Plant automation is not one-size-fits-all. The problems in a steel melt shop are different from a cement kiln or an oil refinery. We build for the specific conditions, safety requirements, and production targets of each industry.
Steel & metals
Conveyor monitoring, melt shop safety, rolling mill tracking, and real-time production performance dashboards.
Conveyor monitoring
Melt shop safety
Rolling mill
Cement & mining
Kiln monitoring, crusher and mill automation, dust suppression, and energy tracking quarry to dispatch.
Kiln monitoring
Crusher automation
Energy tracking
Power & energy
Turbine monitoring, boiler controls, switchgear automation, and generation-to-distribution visibility.
Turbine monitoring
Boiler controls
Switchgear
Oil, gas & chemicals
Pipeline monitoring, tank farm automation, hazardous area safety, and compliance-ready logging.
Pipeline monitoring
Tank farm
Hazard safety
Different plant, different problems. The assessment call helps us understand yours.
FREE 30-MINUTE PLANT ASSESSMENT
See exactly where your plant is losing visibility, and what to do about it
Thirty minutes with a KGT Solutions engineer. Walk through your current systems, identify the biggest gaps in monitoring and control, and get a practical next step based on your specific setup, no product pitch, just an honest technical assessment.
WHAT THE CALL COVERS
✓
Your current systems, reviewed with an engineer
✓
The biggest gaps in visibility and control
✓
A practical next step, no sales pitch
WHY KGT
Built for plants that cannot afford downtime
We work inside heavy industries steel plants, cement factories, power stations. We know that a system going down at 1 AM is not a “ticket” it is a production crisis. Everything we build is designed for that reality.
PILLAR 01
Plant-floor engineers
Our engineers have worked inside steel plants, cement factories, and power stations. They know how your machines run, what breaks, and how to set up systems without stopping production.
PILLAR 02
Works with legacy & new
Your 20-year-old Siemens PLC or even a brand-new Allen-Bradley. We connect both. We do not simply ask you to throw out what is already working. It stays.
PILLAR 03
Fast on-site, visible anywhere
The important controls run inside your plant - even if the internet drops, nothing stops. Reports, dashboards, and remote access run in the cloud. Best of both on-site and off-site visibility.
PILLAR 04
We stay after go-live
We do not finish a project and then just disappear. Regular check-ins, remote monitoring, and a team that knows your plant - not someone figuring things out at 1 AM.
